Mr.
Potatohead
INTRO - Editor
'arris
Regulars who
followed the "CMG Goes Racing" series last summer may have
caught mention of a certain Costa Mouzouris, who was racing a Ducati.
Well, as luck would have it, Costa is not just an excellent rider but
he is also game in being half of the yet-to-be-confirmed Team CMG. Details
have yet to be finalised, but with the demise of the Buell/BMW cup,
we gathered as many of the elements as we could and came up with an
all new Canadian Thunder Series (basically an air-cooled twins series).
Anyway, the other
"as luck would have it" turn is that Costa is also a writer
type (very handy). Answering to the Editor 'arris challenge of "go
on, write us a story then", Costa came up with the following ...
Oh, and the Team
CMG/Canadian Thunder stuff? We'll give you a full update in the next
CMG news (whenever that eventually happens).
|
Costa
slowly builds his engine. |
Many people hear voices in
their heads. Some may have dreams or delusions floating around up there
that in some way push them along through life. Others may have religious
figures guiding them, instructing them, showing them the light. Yet
others have a complete vacuum, but can still manage to go about their
daily business quite normally.
Me? I have an engine running
in mine: a four-stroke, internal combustion engine.
Its configuration varies
depending on what I demand from it and it runs all my waking hours.
It can have overhead cams (single or double), overhead valves (two or
more), sometimes pushrods, sometimes not. It may at times be fuel injected
or at other times, carbureted. It has had superchargers and turbochargers
installed, and every type of power enhancing device that I have heard
of, or read about in my career as a technician, has been bolted onto
this engine. It's the Mr. Potatohead of engines. Yet throughout
all these experiments and endless mental abuse, it has never missed
one single revolution.
This engine is fueled by
knowledge.
|
Did
we mention that he's also a racer? |
Let me elaborate on the origins
of this engine. It was first fired up at age fourteen, when I picked
up my first power assisted two-wheeled device: a genuine Motobecane
model 50v moped. It had pedals, but what interested me most was its
engine. It wasn't running and had two flat tires yet it was an
acquisition that would forever change my life.
After taking care of the
deflated tires, my focus turned to the engine. I knew nothing about
how it worked other than it had a thing called a carburettor that gasoline
spilled into. From there, it somehow worked its way down into the engine
(and onto the floor), where a mystical chain of events took place that
were supposed to make blue smoke puke out the tailpipe and cause the
rear wheel to spin. I took the carburettor apart and cleaned it.
|
He
can even add double overhead cams and liquid cooling. |
That was the extent of my
mechanical knowledge at the time and besides, every carburettor needs
a good cleaning now and then. I put it back together, pedalled for about
ten minutes, causing enough heat to build up in the poor thing to pre-ignite
it to life. It was the happiest moment of my adolescence. Well, that
and the discovery that I could use my penis for things other than the
expulsion of liquid waste.
At that very moment though,
as my garage filled with exhaust with my mother pounding on the floor
above me, my eyes were forming tears, not of joy but well, tears from
the choking smoke, a very simple little engine fired up inside my head.
It consisted only of a carburettor, but during that summer back in '79,
the list of parts that made up my imaginary engine grew with every problem
I solved while trying to keep my 50v on my journey of discovery. I've
been adding to it ever since.
This engine has evolved over
the years and has become at times, very complex. I use it in my pursuit
of knowledge. Every time someone asks my advice on some mechanical ailment
their motorcycle may be experiencing, I will perform various tests on
my imaginary engine in an effort to solve their problems.
For example, when someone
says to me, "My bike makes a knocking noise when I give it gas",
I will refer to my little
motor and try to reproduce the symptoms to help locate the origins of
the noise. I'll wear the piston beyond the service wear limits; this
in turn produces a certain noise in my head. I'LL perform these tests
with the engine cold, and then hot. As the engine in my head heats up,
my imaginary, worn piston expands, taking up the excessive clearance,
thus reducing the noise. This is followed by the next step in the process:
the gathering of more information.
|
Oh,
and he's a pretty good racer too. |
"Does the noise go away
the longer you ride or is it always there?" I'LL return, to which
I will get a reply that makes me alter my engine once again, which in
turn leads me to more questions. Usually, somewhere along the way, I
will have gathered enough information to narrow the search to one or
two probable causes. All this takes place in seconds and has been very
effective in my career as a motorcycle technician. But not always, sometimes
my imaginary tests don't succeed in finding the problems or worse yet,
throw me entirely in the wrong direction that only results in imaginary
smoke blowing out my ears.
|
Damn
good actually. |
I know of another technician
that had an imaginary engine in his head. We worked for the same dealership
and at one time I remember he was having difficulty working on a Japanese
V-twin engine. While assembling the valve-train he had neglected to
time the camshafts properly. He got it right on one of the cylinders,
but was 180 degrees off on the other. A simple problem to solve for
someone with experience but having been in the field only two years,
he could not yet figure out how one cylinder could be right and the
other could not.
After discussing the situation
with him for quite some time, it became clear to me that the engine
in his head was rather incomplete. It consisted of a couple of shiny,
chrome covers bolted over a jumble of parts that were thrown inside
in no particular order. His Mr. Potatohead had the lips where the nose
should be and the eyes where the ears should be. Together, we finished
assembling his V-twin, though he never did learn the proper anatomy
of his internal engine. I hear he is a make-up artist for some television
production company now. I just hope he knows where the lipstick goes.
The things I try on my engine
can be rudimentary or very intricate. I can see what happens if I throw
a bolt down the intake or I can change the shape of the combustion chamber
and see what effect that has on thermal efficiency. It is the ideal
engine with infinitely adjustable cam and ignition timing, immeasurable
bore and stroke combinations and can have multiple cylinders in all
possible layouts. It's like Silly Putty; I can mould it into whatever
combination I want.
|
Canadian
Thunder anybody? |
But all this talk of electronically
controlled exhaust power valves, 5 valves per cylinder, astronomical
RPM, short strokes, multi-cylinder engines and pressurised air boxes
is making the engine in my head spin. As of late, I've decided
to go back to basics. I've removed the liquid cooling, have gone
to fuel injection for ease of mental maintenance, limited my engine
to two cylinders and two valves and will leave it close to stock.
No oversized, high compression
pistons or radical cams; no lightweight crankshafts or billet rods.
All those trick parts will have to rest in my imaginary parts bin. I
just want a simple, air-cooled twin cylinder engine. One with enough
oomph to propel the rear wheel with the might of 95 wild horses. One
that will be capable of withstanding an entire season of abuse ... on
the racetrack!
Hmmm, the new Canadian Thunder
Racing Series would be the perfect arena where I could use and abuse
such an engine in real life and give my imaginary engine break. I can
even try to win the inaugural championship for team CMG, making my little
engine's torturous work worthwhile. This is all coming together
quite well, yes, I can hear it now as it revs at nine grand in my head,
thunder bellowing out the exhaust pipe as I blast up the straight at
Mosport, throttle cable stretched tight at 240 kph
My little engine has gone
a long way since it was first fired up; I just hope it never runs out
of fuel.
Costa
Mouzouris
|